At Vaupell, we’re more than just an aerospace parts provider—we’re a complete systems and innovative solutions partner with over 75 years of experience delivering flagship solutions to leading OEMs and Tier 1 suppliers like Boeing and Airbus. From initial concept to final delivery, our in-house expertise and global support network empower us to tackle complex challenges and deliver high-value, performance-driven aerospace solutions that help shape the future for our customers.
Innovation Begins with Engineering
Our integrated engineering design team is the driving force behind our product innovation. Collaborating closely with customers, we utilize advanced tools such as CATIA for design and modeling, while managing certification testing to meet rigorous aerospace standards. Whether optimizing designs for functionality or advancing performance, our engineers develop custom material solutions that exceed expectations.
Comprehensive Capabilities: From Tooling to Assembly
What differentiates Vaupell is our vertically integrated approach. With in-house tooling operations in the U.S. and China, we provide rapid, precise, and coordinated support. Our extensive capabilities include:
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- Injection Molding – Up to 1100 tons, including 2-component molding
- Advanced Composites – Autoclave and compression molding for lightweight, durable components
- Precision Machining – 5-axis milling and turning for tight-tolerance parts
- Surface Finishing – Automated paint lines and cosmetic surface enhancements
- Automated Assembly – Cobots and automation deliver consistent, high-quality assembly
- Kitting & Sustainable Packaging – Custom reusable containers and recyclable materials
These tightly integrated services enable us to provide complete system solutions—including secondary operations like machining, painting, and assembly—all under one roof.
Powered by Sumitomo Bakelite
As a valued member of the Sumitomo Bakelite family, Vaupell benefits from world-class material science expertise and vertically integrated resources. This partnership enhances our ability to introduce sustainable, high-performance materials that reduce weight, waste, energy consumption, and emissions—critical elements in driving next-generation aerospace platforms forward.
Global Reach, Local Support
With global facilities and local teams providing just-in-time delivery and onsite support, we’re positioned to meet your needs anywhere in the world. Our expansive footprint ensures responsiveness and continuity, while our local experts deliver hands-on, real-time support.
Our Commitment to Sustainability & Cost-Efficiency
Featured Innovation: Cove Light Panels
We have developed a meticulous process that allows the plastic waste generated during the injection-molding process to be collected, inspected, shredded, and granulated into uniform pellets. These recycled granules are then blended with virgin material to form a mixture containing 20% recycled content. This new blend is melted and injected into precision molds to produce final aerospace components.
By recycling high-performance plastics, we reduce the need for virgin raw materials in the final assembled Cove Light Panels by more than 10%—while also diverting materials from landfills. This process significantly minimizes the environmental impact typically associated with traditional manufacturing.
Additionally, we have successfully tested Cove Light Panels using SABIC’s bio-based ULTEM™ 9085 resin, taking a step toward replacing oil-derived materials with bio-based alternatives through a mass balance approach.
Committed to a Sustainable Aerospace Future
At Vaupell, we are dedicated to advancing the aerospace industry through lightweight innovations, energy-efficient processes, and sustainable packaging. Every solution we introduce is designed not only to perform exceptionally but to minimize environmental impact—aligning with our customers’ goals and protecting the planet.
Whether you’re launching a new aircraft program or enhancing existing systems, Vaupell is your strategic partner for engineered plastic, metal, and composite innovations. Together, we’ll redefine the future of aerospace.