The orthopedic industry is experiencing a revolutionary transformation, driven by cutting-edge material advancements in medical devices. At the forefront of this evolution are highly engineered, injection-molded plastics that are reshaping the design and functionality of implants and surgical instruments. In this blog post, we delve into the exciting realm of orthopedic innovation, exploring how Vaupell, a prominent full product lifecycle partner, plays a pivotal role in driving the industry forward.

Vaupell: Your Trusted Partner in Orthopedic Advancements
For over two decades, Vaupell has been a leader in working with implant-grade and bioabsorbable materials, solidifying its commitment to the critical needs of medical device OEMs. The company’s expertise extends across a spectrum of materials, including PEEK (Optima® and Classix®), Bionate® 80A and 90A, PMMA, Purasorb®, PLA, PLLA, PLDL, Resomer®, PLGA, –and Custom Blending.

Scientific Injection Molding (SIM): Precision in Action
Vaupell’s commitment to excellence is evident in its implementation of Scientific Injection Molding (SIM) processes within Class 7 cleanrooms. This ensures the control of critical properties of materials within an environment designed to maintain extremely low levels of particulates, such as dust, airborne organisms, or vaporized particles. The company’s collaborative full product lifecycle approach with customers involves program management, design & development, in-house Mold & Design Fabrication, Cleanroom Injection Molding & Assembly, Precision Machining, State-of-the-art Quality Assurance, and Finished Product Services.

Advancing Implantables and Bioabsorbables
Vaupell’s focus on implantables and bioabsorbables is reshaping the landscape of orthopedic implants and surgical tools used in the treatment and management of musculoskeletal conditions and injuries. The company’s portfolio includes highly engineered medical device solutions such as:

Fracture Fixation Devices:

  • Plates and screws
  • External fixators
  • Pins and wires

Spinal Implants:

  • Spinal fusion cages
  • Rods and connectors

Arthroscopic Instruments:

  • Suture anchors

Trauma Instruments:

  • Bone drills
  • Bone saws
  • Reduction forceps

Orthopedic Power Tools:

  • Surgical drills
  • Reamers
  • Oscillating saws
  • Surgical screwdrivers

Orthopedic Soft Tissue Implants:

  • Interference screws
  • Soft tissue anchors

Orthopedic Measurement and Navigation Tools:

  • Orthopedic templates
  • Navigation systems
  • Computer-assisted surgery tools

In conclusion, the future of orthopedics is intricately woven with the advancements in medical devices, and the industry’s unwavering commitment to producing highly engineered, injection-molded plastics. As we look ahead, the collaboration between medical professionals and industry leaders like Vaupell promises a future where orthopedic medicine is defined by precision, efficiency, and patient-centric solutions.

Precision and focus in all we do! The rigorous technical requirements of medical devices make the medical market a strong fit with Vaupell given its engineering capabilities. Commonly used materials in molding medical devices and equipment include Acetals, Nylons, Polysulfones, PEEK, PEKK, and Ryton®, for which Vaupell is considered a leader in molding.

Our capabilities include program management & engineering support, design & development, in-house tooling, mold building, precision machining, injection molding, automation, assembly & packaging, and cleanroom manufacturing.

Certifications: ISO, MedAccred Accredited & FDA Registered.

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